Who this is for
Focused support at the right project stage
For conversion workshops, prototype teams and private clients who need to package an EV battery safely, review an existing concept or integrate OEM modules into a specialist vehicle.
Specialist EV engineering
Battery Pack Design & Integration
Vehicle-led battery packaging using suitable modules, considered protection and a clear BMS and thermal strategy.
Discuss battery integrationDirect answer
What does EV battery pack integration include?
Battery integration connects module selection and packaging with structure, electrical protection, BMS communication, thermal management, charging limits and service access. The pack must suit the vehicle, not just meet a target capacity.
What VASS can help with
Defined engineering scope
- Battery capacity and module-layout studies
- Enclosure, mounting, sealing and service-access planning
- BMS, current sensing, fusing and contactor integration
- Cooling, charging compatibility and operating-limit strategy
Common problems solved
From uncertainty to a clear next step
- A target range that does not fit the available volume or payload
- Module layouts with poor protection, cooling or maintenance access
- BMS limits that conflict with charger or inverter requirements
- Front-to-rear pack splits that need coordinated HV and thermal design
Frequently asked questions
Useful answers before an enquiry
A few clear answers to help you decide whether VASS is the right fit before getting in touch.
Can VASS work with used OEM battery modules?
Potentially, where module condition, data access, packaging and project requirements make them suitable. The choice is reviewed rather than assumed.
How is battery size decided?
Capacity is balanced against available volume, mass, axle loading, performance, charging and realistic vehicle use.
Does battery work include the high-voltage system?
Battery design interfaces directly with high-voltage system integration. The scope can include both where the project requires it.
Start a conversation
Discuss battery integration
Tell us about the vehicle, the work already completed and the outcome you need. VASS will suggest a practical next step.